What are the goals? Specify the needs among speed, accuracy, reducing human touches, freeing up floor space, process changes, building expansion, etc.
What are the product characteristics (dimensions, weights and types)?
Is the product trucked by pallet load, individual cartons or in another fashion?
Will cartons be shrink-wrapped or have other reflective properties? This adds complexity to the system’s equipment selection such as scanners and photo eye.
Does each individual carton have a readable (via inline scanner) bar code and where is the bar code located on the product?
What is the average weight and the maximum weight of the product? This will affect equipment selection and/or drive size requirements.
How many cartons need to be conveyed and sorted across a specific amount of time? Simple math provides the average throughput rate required for the system.
If it is a shipping sortation system, how many dock doors will the sorter feed?
Can this quantity of doors accept the volume of product being delivered by the sorter?
What is the anticipated growth of operations?